DESIGN | DEVELOPMENT | FABRICATION | SHEET METAL WELDING | MACHINING | FINISHING | ASSEMBLY
Industry sectors manufactured for:
Electronic | Automotive | Rail | Retail | Industrial Renewables | Medical | Food industry
YOUR MANUFACTURING PARTNER
Our continued investment in machinery and skill training allows us to manufacture parts efficiently and cost effectively.
Products can be produced from customer drawings, or alternatively our in house design department can engineer a solution for you.
All production and quality is controlled by
our MRP software – MieTrak Pro – with full traceabilty from order to despatch it integrates seamlessly with our ISO9001 : 2015 quality management system.
SHEET METAL & ASSEMBLY
Precision Sheet metal components produced using a comprehensive range of CNC machinery and tooling allows us to produce complex parts ranging from enclosures and electrical chassis to large projects incorporating both sheet metal and fabrication. Additional process such as inserting and stud welding complement our sheet metal services.
An Amada laser cutter with automated material storage tower is our preferred method of producing contoured or thicker parts. RADAN 3d software with fold flat facility makes importing of customer models fast and accurate – 24 hour laser cutting service available on request.
Machining of small to medium sized components in a wide range of materials. Offline CNC programming using ONECNC software enables importing of clients 3d models allowing PCT to produce rapid prototypes. Our CNC Operators are fully trained in programming machine code for customers who prefer conventional 2d drawings.
Rapid turnaround service available on request.
Full fabrication facilities including overhead cranage of 15 tons and a dedicated large fabrication area to facilitate the manufacture of larger products. Sheet metal and machined components are often incorporated into the production of larger fabrications, meaning PCT can offer a complete fabrication facility.
PCT’s welding facility encompasses an extensive range of process in a variety of materials. NDT available for safety critical parts, including Dye penetrant and magnetic particle inspection with written reports.
- Tig welding – mild steel, Non ferrous and exotics
- Mig welding – mild steel, Stainless steel and aluminium
- Submerged Arc – Mild steel
As part of our welding facilty and to complement our manual welding PCTs robotic welding cell caters for regular or large production runs of variety of components. Fully teachable, the Motoman robot is a versatile machine capable of welding components up to 1500mm x 650mm x 650mm. Jigs and fixtures are catered for with our in house machining and laser cutting – alternatively we can design should the client wish to supply.
WELDING TO BS15085
Our welding facility is certified to BS15085 which allows us to manufacture welded assemblies for railway applications.
To complement our sheet metal and fabrication services PCT have a range of finishing services available.
- POWDER COATING – vast range of colours and finishes, our plant is able to accommodate 4.5m x 1.6m x 2.2m and components up to 300kg in weight.
- STOVE ENAMELLING – for intricate detailed work, available in eggshell and spatter finish.
- 2PACK AND WATER BASED PAINTS – Can be sourced and applied to customer spec – we specialise in Rail and outdoor finishes.
ADDITIONAL SERVICES PROVIDED WITHIN OUR SUPPLY CHAIN
- Shot blasting to SA2.5
- Zinc plating to BS EN ISO 2081:2008 FE/ZN8/A
- Aluminium conversion coatings to BS EN ISO 9227
- Galvanising to BS EN ISO 1461
- Silk screening